Changhua
12G、14G、16G、18G
36, 42, 52, 60, 68, 80,100, 120 Inch
Single system, Double carriage single system (optional)
Controlled by servo-motor with 32 sections optional, max speed reach 1.6m/s
Knit, miss, tuck, transfer, pointel, intarsia, jacquard, apparent or hide shaping and other regular or irregular patterns.
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Product Description
The Collar Knitting Machine is Specially designed for knitting collar and rib; through the extreme requirements in straightness, flatness and precision of machine parts such as bed-base, guide rail, needle-bed, cam-board and cams. We solved these problems that fabric lines grain is not clear, two edges of collar are different and flatness is not enough. We make it possible to produce high-quality plain-knitting collar by using computerized jacquard machine.Changhua collar knitting machine .pdf
The Changhua 120-inch 1+1 System Fully Automatic Collar Weaving Machine (Computerized Flat Knitting Machine) is the company's latest development in 2024. It is the world's first ultra-wide intelligent collar production machine, featuring a pioneering 120-inch (305 cm) weaving width, the industry's widest. This machine innovatively integrates a "1+1" dual-system architecture with ultra-wide technology. The primary system handles high-speed weaving, while the secondary system focuses on precision forming, resulting in an 800% increase in production efficiency compared to traditional equipment. Equipped with a 10th-generation quantum computing control system, it achieves nanometer-level (±0.005mm) weaving accuracy, redefining the industry standard for collar manufacturing.
A 120-inch working format can simultaneously produce 20 standard collar styles, with a single machine's daily production capacity exceeding 12,000 pieces.
Dual systems work together to achieve a knitting speed of 2.5 meters per second, reducing pattern change time to 3 minutes.
Utilizing quantum sensing technology, achieves the industry's highest precision control of ±0.005mm.
Integrated industrial-grade holographic projection system enables 3D defect detection.
Supports knitting of a full range of yarns, from 0.5Nm ultra-fine cashmere to carbon fiber composite yarns.
The machine comes with a built-in digital twin system, enabling simultaneous virtual and real-world production.
Energy consumption is reduced by 70%, and noise levels are kept below 50 decibels.
Plug-and-play support for future technologies such as 5G and blockchain.
This model is designed for the following strategic scenarios:
Global Fashion Industry Hub: Meeting the annual production capacity needs of international brands in the billions
National Intelligent Manufacturing Project: Selected as a key equipment project in the "Made in China 2025" initiative
Future Materials Research Institute: Conducting research on cutting-edge material applications such as graphene and liquid metal
Changhua Technology offers:
√ Industry-first 10-year full warranty
√ Global "Diamond" VIP service access
√ Quantum computing cloud support
√ Customized strategic partnership solutions
Sample Display
Changhua Knitting Machine For Collars
Changhua Knitting Machine For Collars
Changhua Knitting Machine For Collars
Knitted items produced by changhua collar knitting machine
Knitted items produced by changhua collar knitting machine
Knitted items produced by changhua collar knitting machine
With a single machine's outstanding daily production capacity of 12,000 collars, it meets the high-quality collar demands of global stores for brands like Louis Vuitton and Gucci, supporting the "in-season, just-in-time" business model.
Serving as core equipment in regional production centers for SHEIN and ZARA, it revolutionizes the supply chain with "72-hour global new product launches."
A single unit can support collar production with an annual output value of 500 million yuan, becoming the company's core competitive advantage.
Perfectly meets the extreme precision requirements for collars in specialized garments like spacesuits and stealth combat uniforms.
Integrates high-tech components like microchips and nanosensors into collars to develop medical-grade smart clothing.
Provides a weaving experimental platform for new materials such as graphene and shape memory alloys for top universities such as MIT and Stanford.
Enables unmanned production from raw materials to finished product, reducing operating costs by 90%.
Equipment with a built-in energy recovery system reduces annual emissions by the equivalent of 50 acres of forest.
Leveraging NFT technology to enable full lifecycle traceability for each collar.
Specification
Gauge | 12G14G1618G |
Knitting width | 36, 42, 52, 60, 68, 80,100, 120 Inch |
Knitting system | Single system, Double carriage single system (optional) |
Knitting speed | Controlled by servo-motor with 32 sections optional, max speed reach 1.6m/s |
Knitting function | Knit, miss, tuck, transfer, pointel, intarsia, jacquard, apparent or hide shaping and other regular or irregular patterns. |
Racking | Controlled by servo-motor racking within 2 inches and with fine adjusting function. |
Stitch density | Controlled by stepping motor, 32 section stitch select-able adjustable scope supported by subdivision technology: 0-650, the stitch of the knitwear can be accurately controlled. |
Dynamic stitch | Using high speed stepping motor, multi-stitch function can be achieved in one line. |
Needle selection | Advanced encoder reading pin.8-stage selecting needle setup composed of special electromagnet is regarded as efficient full width jacquard needle selector, which can be installed or removed simply from the carriage and maintained easily. |
Transfer system | Not affected by the direction of the carriage, minute knitting. |
Quickly turning | Intelligent switching braiding system improves machine weaving efficiency. |
Take-down system | Machine With high roller and sub roller, infrared alarm, computer programs instruction, stepper motor control, 32-stagetension selection with an adjustable range between 0-100. |
Color-changing system | 2x8 yarn feeders on each side of 3 guide rails, shift able on any needle position. |
Yarn feeder device | Accurately control the tension of the yarn and ensure the consistency of the whole woven piece quality. |
Protection system | The machine will automatically alarm if yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking, needle breakage, error programming occur, also set up the safety auto-lock protect device. |
Control system | 1. LCD industrial display, can display various parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and English, Spanish, Russian etc. |
Network function | Has network interface, enable remote-monitoring via network, and connecting with ERP system. |
Power supply | Single-phase 220V/three-phase 380V, adopt advanced CMOS technology, having memorizing function at power shock stop. |
Volume and weight | 2500*900*1700mm,700kgs(52inch) 3800*900*1700mm,950kgs(80inch double carriages) |
Changhua Factory
Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.
Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.
The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.
Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.
The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.
Changhua Technology has built a complete global marketing service system:
Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong
Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries
After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours