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Shoe Upper Knitting Machine manufacturer & supplier - Changhua

Changhua is Leading Shoe Upper Knitting Machine Manufacturer & supplier. TOP Shoe Upper Knitting Machine in China. 20+ Years of Production Experience, wholesale now.

In 2006, Changhua started to produce semi-automatic needle adding machines. In 2009, Changhua started to produce semi-automatic needle narrowing machines. In 2011, Changhua started to produce the first fully automatic computerized flat knitting machine. In 2014, Changhua started to produce dual-system shoe upper machines. In 2020, Changhua started to produce "first-line ready-to-wear" full-forming machines.

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Introduction of Shoe Upper Knitting Machine Manufacturer & Supplier – Changhua

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Changhua's fully automatic shoe upper machine is a high-end intelligent equipment developed specifically for the modern shoemaking industry. It adopts the world's leading one-piece knitting technology to achieve seamless weaving from yarn to 3D uppers. The equipment integrates textile technology and shoemaking technology, and is promoting the transformation and upgrading of the global shoe industry production model.

Core technology innovation

1. Multi-needle bed three-dimensional knitting system, perfectly presenting complex 3D upper structure
2. Intelligent yarn tension control system, accuracy of ±0.1cN
3. 16-needle ultra-fine needle spacing technology, achieving 0.3mm precision knitting
4. 8-color intelligent yarn changing device, supporting gradient color design

Excellent performance

- Single machine daily output can reach 300-500 pairs (depending on complexity)
- Supports 20+ knitting processes such as flying knitting, jacquard, mesh, etc.
- Good product rate is as high as 99.5% or more
- Energy consumption is reduced by 35% compared with traditional equipment

Wide application areas

√ Sports uppers (running shoes, basketball shoes, football shoes)
√ Casual uppers
√ Special functional shoes (medical shoes, safety shoes)
√ Personalized customized uppers

The equipment is equipped with an intelligent production management system, which supports:
- Direct import of three-dimensional upper data
- Real-time monitoring of production status
- Remote fault diagnosis
- Cloud storage of process parameters

Changhua's fully automatic upper machine has been successfully exported to more than 40 countries and regions, serving international first-line brand OEM factories such as Nike and Adidas, helping customers achieve:
✓ Increase production efficiency by 600%
✓ Reduce labor costs by 70%
✓ Reduce material waste by 50%

With military-grade manufacturing standards and continuous innovation, this equipment is leading the upper manufacturing industry towards digitalization, flexibility, and sustainability, and is a strategic choice for shoemaking companies to upgrade their intelligence.

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Application of Changhua Shoe Upper Flat Knitting Machine

The fully automatic upper knitting machine is a revolutionary production equipment in the shoemaking industry, specially designed to achieve efficient and precise integrated knitting of sports shoe uppers. The equipment integrates traditional multi-process into single-process production through an intelligent CNC system, and is mainly used in the following fields:

Sports shoe upper manufacturing

- Production of high-performance uppers for running shoes, basketball shoes, football shoes, etc.
- 3D three-dimensional weaving to achieve precise distribution of breathable holes
- Seamless process to improve wearing comfort

Fashion casual shoe development

- Fast proofing of trendy flying woven uppers
- Accurate presentation of multi-color jacquard patterns
- Special texture effect weaving

Special function shoe production

- Elastic support surface of medical rehabilitation shoes
- Wear-resistant layer of industrial safety shoes
- Lightweight design of military shoes

Customized service

- Small batch production of personalized patterns
- Customization of athlete-exclusive uppers
- Limited edition production of brand joint products

Key application advantages

✓ Supports 20+ new materials such as TPU yarn and recycled fiber
✓ 0.2mm precision needle pitch enables ultra-thin upper weaving
✓ Daily production capacity of 300-800 pairs (depending on complexity)
✓ One-piece molding reduces 60% of post-processing procedures

This equipment is promoting the shoemaking industry:
• Shorten the R&D cycle by 75%
• Reduce production costs by 45%
• Reduce material waste by 80%
• Achieve 100% recyclable weaving

Suitable for sports brand OEM factories, shoe groups and innovative material R&D institutions, it is the core equipment for the transformation of traditional shoemaking to digital manufacturing.

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Advantages of Changhua Shoe Upper Knitting Machines

Military-grade precision weaving system

- Adopting 0.1mm ultra-high precision servo drive to achieve 16-needle ultra-fine needle spacing weaving
- 3D weaving technology perfectly presents complex upper structure, with an error of ≤±0.15mm
- Original tension coordination algorithm to ensure stable processing of special materials such as TPU

Intelligent production center

- Equipped with the seventh-generation industrial brain control system, supporting direct production of 3D design data
- Built-in 200+ sports upper process database, one-click intelligent matching parameters
- AI real-time quality inspection system can identify 25 types of defects, with a yield rate of 99.7%

Extreme production efficiency

- Multi-needle bed linkage technology enables daily production capacity to exceed 800 pairs (standard model)
- 15-minute fast change system, supporting small batch flexible production
- 24-hour continuous production failure rate <0.2%

Full material adaptability

- Professionally handle 30+ kinds of raw materials such as fly-knit yarn, carbon fiber, recycled materials, etc.
- 8-color intelligent yarn changing system realizes precise control of gradient colors
- Temperature and humidity adaptive technology ensures stable production in different environments

Green intelligent manufacturing solution

- Energy-saving drive system reduces energy consumption by 45%
- Intelligent yarn recovery reduces raw material waste by 20%
- Noise control ≤60 decibels (industry leading)

Digital ecosystem

- Cloud process platform supports global data sharing
- Predictive maintenance system reduces downtime by 50%
- Production big data optimization improves efficiency by 15%

Changhua equipment has served 46 international brand supply chains such as Nike and Adidas, helping customers achieve:
✓ Reduce unit cost by 40%
✓ Shorten new product development cycle by 80%
✓ Reduce defective product rate to below 0.3%

With continuous innovation and iteration, Changhua is leading the upper manufacturing industry into the "Smart Factory 3.0" era, providing the industry with a full value chain solution from equipment to the cloud.