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Yarn Winding Machine Manufacturer & Supplier - Changhuaua

Changhua is Leading Yarn Winding Machine Manufacturer & Supplier - Changhua Manufacturer & supplier. TOP Yarn Winding Machine Manufacturer & Supplier - Changhua in China. 20+ Years of Production Experience, wholesale now.

In 2006, Changhua started to produce semi-automatic needle adding machines. In 2009, Changhua started to produce semi-automatic needle narrowing machines. In 2011, Changhua started to produce the first fully automatic computerized flat knitting machine. In 2014, Changhua started to produce dual-system shoe upper machines. In 2020, Changhua started to produce "first-line ready-to-wear" full-forming machines.

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BS-K9 Series Yarn Winding Machine

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Introduction of Yarn Winding Machine Manufacturer & Supplier – Changhua

Semi-Auto Knitting Machine

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Single System Flat Knitting Machine

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Shoe Upper Flat Knitting Machine

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Whole Garment Flat Knitting Machine

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Changhua winding machine is the core intelligent equipment of the textile front-end process. It adopts the seventh-generation electronic yarn clearing system and precision winding technology to achieve efficient conversion of yarn from bobbin to cone, providing perfect yarn preparation for subsequent weaving.

Core technology breakthrough

1. Intelligent detection system

- 0.01mm precision electronic yarn clearing device, can identify 32 types of yarn defects
- Infrared tension control system (±0.1cN)
- Intelligent splicer, joint strength reaches more than 90% of the original yarn

2. High-efficiency winding performance

- Maximum speed reaches 2000m/min, efficiency increased by 50%
- Intelligent anti-overlapping system, package density uniformity>98%
- 24-hour continuous operation stability 99.5%

Multi-functional adaptability

- Adapt to various types of yarns from 10-300S
- Support 15+ materials such as cotton, wool, chemical fiber, etc.
- Full coverage of bobbin specifications from 3" to 10"

Application areas

√ Preparation of high-end yarn-dyed yarns
√ Precision winding of medical sutures
√ Processing of industrial textile yarns
√ Deep processing of special yarns

Intelligent service ecosystem

- Cloud process management system
- Remote fault diagnosis platform
- Production big data analysis and optimization

Changhua winding machines have been exported to more than 30 countries, and the services include:
✓ Global top yarn suppliers
✓ Military textile manufacturers
✓ Medical material manufacturing base

Actual benefits:
• Yarn defect removal efficiency increased by 70%
• Energy consumption reduced by 40%
• Labor demand reduced by 80%

Relying on German precision manufacturing standards, we continue to lead the intelligent upgrade of spinning preparation processes.

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Application of Changhua Yarn Winding Machine

The fully automatic upper knitting machine is a revolutionary production equipment in the shoemaking industry, specially designed to achieve efficient and precise integrated knitting of sports shoe uppers. The equipment integrates traditional multi-process into single-process production through an intelligent CNC system, and is mainly used in the following fields:

Core application areas

1. Precision yarn processing
- Remove 32 types of yarn defects such as cotton knots and thick sections (minimum identification diameter 0.1mm)
- Achieve efficient conversion from bobbin to cone yarn
- Precise control of yarn tension (±0.1cN)

2. Special yarn processing
- Damage-free winding of medical sutures
- Anti-wear treatment of carbon fiber yarns
- Constant tension winding of elastic core-spun yarns

3. Industrial yarn preparation
- Precision winding of tire cords
- Anti-entanglement treatment of airbag yarns
- Special winding of military textile materials

Technical performance advantages

✓ Suitable for all types of yarns from 10 to 300S
✓ Maximum winding speed 2000 m/min
✓ Electronic yarn clearing accuracy ≥99.5%
✓ Package density uniformity＞98%

Industry innovation value

• 70% increase in yarn defect removal efficiency
• 60% reduction in end-of-line weaving breakage rate
• 80% reduction in labor demand
• 40% reduction in energy consumption compared to traditional equipment

Typical user groups

- High-end yarn production companies
- Industrial textile manufacturers
- Special material processing factories
- Textile research institutes

Through intelligent production, this equipment solves the following problems:

Through intelligent production, this equipment solves the following problems:
- Unstable quality of traditional winding
- High damage rate of special yarns
- Low production efficiency
and other industry pain points, and is driving the development of textile front-end processes towards intelligence and precision.

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Advantages of Changhua Yarn Winding Machines

Military-grade precision winding system

- Adopting 0.005mm ultra-high precision servo drive, winding tension fluctuation ≤±0.05cN
- Ceramic yarn guide components imported from Germany, wear resistance increased by 5 times
- Intelligent anti-overlap technology ensures package density uniformity>99%

Intelligent detection center

- The seventh-generation quantum-level yarn clearing sensor can identify 0.05mm ultra-fine yarn defects
- AI yarn quality traceability system, defective product interception rate 100%
- 3D simulation preview function, optimize process parameters in advance

Extreme production efficiency

- Multi-spindle collaborative technology enables the maximum speed to reach 2500 meters/minute
- 15-second fast tube change system
- 24-hour continuous production stability>99.8%

Full material adaptability

- Professional processing from 5D ultra-fine fibers to industrial roving
- Intelligent splicer supports 18 materials including cotton/wool/chemical fiber
- Temperature and humidity self-compensation system

Green smart manufacturing solution

- Energy feedback system reduces energy consumption by 55%
- Oil-free lubrication design realizes clean production
- Noise control ≤58 decibels

Digital ecosystem

- 5G industrial Internet remote operation and maintenance
- Production big data deep learning optimization
- Support VR equipment maintenance guidance

Changhua equipment has served 40+ countries around the world, including:
✓ International top yarn brand
✓ Aerospace material supplier
✓ Leading medical textile enterprise

Actual production benefits:
• Yarn defect removal efficiency increased by 90%
• Labor cost reduced by 85%
• Energy consumption reduced by 50%
• Overall equipment efficiency (OEE) reached 95%

With continuous innovation and research and development, Changhua is redefining the winding technology standards and providing intelligent front-end solutions for the textile industry.