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Blanket Knitting Machine Manufacturer & Supplier - Changhua

Changhua is Leading Blanket Flat Knitting Machine Manufacturer & supplier. TOP Blanket Flat Knitting Machine in China. 20+ Years of Production Experience, wholesale now.

In 2006, Changhua started to produce semi-automatic needle adding machines. In 2009, Changhua started to produce semi-automatic needle narrowing machines. In 2011, Changhua started to produce the first fully automatic computerized flat knitting machine. In 2014, Changhua started to produce dual-system shoe upper machines. In 2020, Changhua started to produce "first-line ready-to-wear" full-forming machines.

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Introduction of Blanket Knitting Machine Manufacturer & Supplier – Changhua

Semi-Auto Knitting Machine

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Single System Flat Knitting Machine

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Shoe Upper Flat Knitting Machine

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Whole Garment Flat Knitting Machine

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Core technology innovation

Ultra-wide weaving system

Adopts 2.8-meter extra-wide needle bed design to support seamless production from single blanket to double blanket

Intelligent temperature control technology

Original dynamic adjustment system of fabric density to meet different warmth requirements of blankets in four seasons

Multi-material fusion process

Breakthrough solution to the mixed weaving problem of 8 types of materials such as wool, coral fleece, and Tencel

Excellent performance

- Daily production capacity up to 500 pieces (2kg/standard blanket)
- Supports high-end processes such as 3D jacquard and embossing effects
- Good product rate of 99.6%, automatic defect detection accuracy of 98%
- Energy consumption is 40% lower than that of traditional equipment

Intelligent production system

√ Cloud storage of 3000+ pattern database
√ Mobile APP remote monitoring of production status
√ Intelligent production scheduling system improves equipment utilization by 30%
√ OTA wireless upgrade continuously optimizes performance

Wide application areas

- High-end home textile brand mass production
- Hotel customized blanket production
- Special safety weaving of mother and baby blankets
- Personalized customization of cultural and creative gift blankets

Changhua equipment has been exported to 50 countries around the world, helping customers achieve:
✓ Increase production efficiency by 500%
✓ Reduce labor costs by 70%
✓ Shorten delivery cycle to 24 hours

With modular design and Industry 4.0 standards, the equipment is driving the home textile industry to transform towards digital and flexible production.

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Application of Changhua Blanket Flat Knitting Machine

Core application areas

1. Mass production of home textiles
- Realize large-scale manufacturing of popular blankets such as coral fleece and lamb fleece
- Precisely control blanket size (error ±0.5%)
- Support production of multiple specifications from 1.5m to 2.8m

2. Functional blanket production
- Special edge lock treatment for maternal and infant safety blankets
- Conductive fiber weaving for electric blankets
- Precision weaving of medical antibacterial blankets

3. High-end customized services
- Personalized production of hotel logo blankets
- Small batch production of wedding commemorative blankets
- Exclusive design of corporate gift blankets

Typical production advantages

✓ Daily output of a single machine reaches 400-600 pieces (2kg standard blanket)
✓ Support mixed weaving of more than 10 popular materials
✓ Automatic defect detection, yield rate ≥99%
✓ Energy consumption is reduced by 35% compared with traditional equipment

Industry innovation value

• Shorten the traditional 15-day production cycle to 72 hours
• Reduce 50% of the back-end processes
• Achieve 100% digital management of patterns
• Reduce comprehensive production costs by 30%

Applicable customer groups

- Large home textile manufacturers
- Hotel supplies suppliers
- Maternal and child supplies brands
- High-end gift customization companies

The equipment solves the pain points of low efficiency and poor consistency in traditional blanket manufacturing through intelligent production. It is particularly suitable for modern production needs that need to take into account both quality and production capacity, and is promoting the rapid transformation of the home textile industry to the Industry 4.0 standard.

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Advantages of Changhua Blanket Knitting Machines

Ultra-wide intelligent weaving system

- Adopting the industry's widest weaving width of 3.2 meters, supporting single/double blanket integrated molding
- Patented multi-needle bed linkage technology realizes complex 3D three-dimensional pattern weaving
- Intelligent temperature control module automatically adjusts weaving density (±0.01mm accuracy)

Military-grade stability performance

- Japanese imported servo system ensures 2000 hours of trouble-free operation
- Original dual-channel yarn supply system with yarn breakage rate <0.1 times/10,000 meters
- 24-hour continuous production capacity is stable at 800 pieces/day (2kg standard blanket)

Full material adaptability

- Breakthrough solution to the problem of mixed weaving of 8 types of materials (including wool/bamboo fiber/graphene, etc.)
- Intelligent tension control system adapts to 0.5-10mm different thickness yarns
- 16-needle ultra-dense weaving achieves high-end blanket surface with delicate texture

Intelligent production center

- Industrial-grade AI visual inspection system (99.9% recognition rate for 21 types of defects)
- Cloud storage of 5,000+ pattern databases
- Supports direct conversion of 3D design drawings into production instructions

Green manufacturing system

- German energy-saving motors reduce energy consumption by 50%
- Automatic waste yarn recovery system saves 25% of raw materials
- Fully enclosed noise reduction design (≤58 decibels)

Digital ecological service

- Remote operation and maintenance system realizes fault warning
- Production big data optimizes process parameters
- Mobile APP monitors equipment status in real time

Changhua Equipment has served more than 200 high-end customers around the world, including:
✓ First-tier home textile brands such as Luolai
✓ International hotel groups such as Hilton
✓ Listed companies of maternal and child products

Actual production benefits:
• Production efficiency increased by 600%
• Labor costs reduced by 80%
• Defective product rate reduced to below 0.2%
• New product development cycle shortened by 85%

With continuous innovation, Changhua is leading blanket manufacturing into the "smart cloud factory" era, providing a full set of digital solutions from equipment to process.