72 Inch Whole Garment Hat Flat Knitting Machine

72 Inch Whole Garment Hat Flat Knitting Machine Description

The Whole Garment Flat Knitting Machine with 5.0 inch motor control small carriage: High efficiency, good stability, alarm when abnormal, prevent needle crash. Changhua whole garment hat flat knitting machine.pdf

Fully formed combined roller: The transverse tension and front and rear bed are separately controlled. lt can realize the independent control of a variety of pulling forces and front and rear beds in one line, and meet the pulling force requirements of different organizations. lt is a necessary configuration for whole garment.

Bilateral needle closure: The left and right sides of the same row receive the needle at the same time, high speed and efficiency.

Dynamic density: Different stitch in one row

Force loop-off technology: Avoid stitch missing problem

Zero waiting racking: Transfer and knit occurs synchronous, more efficient.

Various kinds of knitting: Pointelle, tuck, intarsia,full needle, all kinds of jacquard, apparent shape, open needle, hidden shape and so on

Wide application: Use wool, cashmere, cotton, chemicalfiber, silk and all kinds of blended yarn.

Longer life: Needle plate is oiled automatically to reduce the wear between needle and needle bed and prolong service life.

Changhua 72-inch Fully Automatic One-Line Ready-to-Wear Knitted Cap Computerized Flat Knitting Machine Product Introduction

1. Revolutionary Industry Breakthrough

The Changhua 72-inch Fully Automatic One-Line Ready-to-Wear Knitted Cap Computerized Flat Knitting Machine, a world-first product launched by the company in 2024, utilizes revolutionary "yarn in - finished product out" integrated technology. This machine groundbreakingly integrates the entire knitting, closing, and shaping process. Its ultra-wide 72-inch (183 cm) width, coupled with an intelligent molding system, enables fully automated production from raw material to finished product, simplifying the traditional seven steps to one and increasing production efficiency by 400%. Equipped with a 10th-generation AI intelligent control system and a 26-inch 4K touchscreen, it supports 3D knitting simulation and real-time process adjustments.

2. Six Core Advantages

First-Line Garment Technology：

The world's first fully automated hat production process, directly producing marketable finished products

Ultra-Efficient Production:

A single machine can produce up to 5,000 finished hats per day, reducing labor requirements by 85%

Intelligent Adaptation:

An AI algorithm automatically adjusts stitch density to perfectly fit different head sizes

Precision Molding Control:

0.01mm-level high-precision sensors ensure a dimensional error of ≤±0.3cm for each hat

Full Material Adaptability:

Supports 3-18G stitch configurations, perfectly adapting to cashmere and functional fibers

Green Smart Manufacturing:

Reduces energy consumption by 60% and keeps waste rates below 0.8%

3. Strategic Applications and Services

This model is pioneeringly applied in:

• Future Unmanned Factory: Building an end-to-end intelligent production line

• Personalized Customization: Supporting a C2M business model with a minimum order of one piece

• Emergency Supplies Production: Rapidly responding to special needs such as disaster relief

Changhua Technology provides: 

√ Industry's first 8-year full warranty 

√ Exclusive "Black Diamond" service 

√ AI remote operation and maintenance support 

√ Lifelong process upgrades

Changhua 72-inch Fully Automatic One-Line Ready-to-Wear Computerized Flat Knitting Machine Application Scenarios

I. A New Era of Intelligent Manufacturing

Unmanned Dark Factory Demonstration:

Automates the entire production process from yarn to finished hats. Each production line requires only one technician to monitor, reducing labor costs by 90%.

Digital Twin Benchmark Project:

Synchronizes production data to the virtual factory in real time, continuously optimizes process parameters through AI algorithms, and maintains a stable product defect rate below 0.2%.

Global Distributed Manufacturing:

Standardized interfaces support cross-border collaboration across multiple sites, realizing a new production model of "global design, local intelligent manufacturing."

II. A Revolution in Personalized Customization

High-End Private Customization Workshop:

Supports single-piece orders and completes the entire process from design to finished product within 48 hours, meeting the exclusive needs of VIP customers.

Intelligent Head Circumference Adaptation System:

Automatically adjusts the pattern based on 3D scanning data to perfectly fit different head shapes.

Designer Co-creation Platform:

Provides independent designers with digital creative tools, enabling the one-click creation and production of complex artistic designs.

III. Emergency Response and Sustainable Development

National-Level Emergency Supplies Production:

During public emergencies, the facility can quickly switch to producing urgently needed supplies, such as medical protective caps, with a daily production capacity of 8,000 caps.

Zero Inventory Quick Response Model:

Supports brand owners with "on-demand production," increasing inventory turnover by sixfold and reducing resource waste.

Green Circular Economy:

Integrated with a biodegradable material identification system, the facility enables automated disassembly and recycling of used caps.

72 Inch Whole Garment Hat Flat Knitting Machine Specification

Gauge	6.2G7.2G9.2G10.2G13.2G
Knitting width	72,80 Inch
Knitting system	WHOLE GARMENT SYSTEM
Knitting speed	Controlled by servo-motor with 128sections optional,   max speed reach 1.6m/s.
Knitting function	Pointelle, tuck, intarsia, needle, all kinds of jacquard,   apparent shape, open needle, hidden shape and so on.
Racking	Controlled by servo-motor racking within 2 inches   and with fine adjusting function. Transfer and knit occurs synchronous, more   efficient.
Stitch density	Controlled by stepping motor, 128 section stitch   select-able adjustable scope supported by subdivision technology:0-650 the   stitch of the knitwear can be accurately controlled.
Dynamic stitch	Using high speed stepping motor, multi-stitch   function can be achieved in one line.
Needle selection	Advanced encoder reading pin.8-stage selecting   needle setup composed of special electromagnet is regarded as efficient full   width jacquard needle selector, which can be installed or removed simply from   the carriage and maintained easily.
Transfer system	Combined design, single or double cam system all cam   transfer together or separately. Also one can do transfer, another cam system   for knitting, which will achieve high production.
Quickly turning	Intelligent switching braiding system improves   machine weaving efficiency.
Take-down system	The transverse tension and front and rear bed are   separately controlled. It can realize the independent control of a variety of   pulling forces and front and rear beds in one line, and meet the pulling   force requirements of different organizations. It is a necessary   configuration for whole garment.
Color-changing system	2x8 yarn feeders on each side of 4 guide rails,   shift able on any needle position; Motorized Feeder (Optional).
Yarn feeder device	Accurately control the tension of the yarn and   ensure the consistency of the whole woven piece quality.
Protection system	The machine will automatically alarm if   yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking,   needle breakage, error programming occur, also set up the safety auto-lock   protect device.
Control system	1. LCD industrial display, can display various   parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to   understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and   English, Spanish, Russian etc.
Network function	Automatic refueling: Control the refueling time and   frequency by setting the time. The oil pump lubricate the jack and long jack   needle on the needle bed automatically to reduce the wear of the machine and   increase its service life.
Power supply	Single-phase 220V/three-phase 380V,adopt advanced   CMOS technology, having memorizing function at power shock stop.
Non waste yarn Comb device	The device equipped with 2 clips and 1 scissors on   both sides, High precision step motor is used for wire feeding, and servo   motor is used to control up and down.
Volume and weight	3500*1000*1800mm,1450kgs(72inch);3700*1000*1800mm,1500kgs(80inch)
Sinker system	Controlled by stepping motor, adjustable to   different knitwear, up to be various results of shaping and patterns.
Reducing device	Automatic refueling: Control the refueling time and   frequency by setting the time. The oil pump lubricate the jack and long jack   needle on the needle bed automatically to reduce the wear of the machine and   increase its service life.

Hat Flat Knitting Machine Good Reviews from Customers

Whole Garment Hat Flat Knitting Machine Manufacturer & Supplier

Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.

1. Company Profile and Development History

Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.

2. Core Technology Advantages and Product System

Independent R&D Capability

The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.

Full range of product matrix

Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.

Intelligent Solutions

The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.

3. Market layout and service network

Changhua Technology has built a complete global marketing service system:

• Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong

• Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries

• After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours