72 Inch Three System GE Computerized Hat Flat Knitting Machine

72 Inch Three System GE Computerized Hat Flat Knitting Machine Description

GE Computerized Flat Knitting Machine with double system has high roller, high-performance sinker, dynamic stitch, motor control reserving carriage, digital technology, high-speed and efficient, to achieve pointelle, tuck, jacquard, intarsia, full needle jacquard, apparent shape, hidden shape, and other irregular patterns, which is suitable for wool, cashmere, cotton, chemical fiber, silk and all kinds of blended yarn, the production of sweaters, blanket, scarfs, gloves, hats and knitted apparel accessories. Changhua GE Hat Knitting Machine .pdf

Changhua 72-inch Three-System Fully Automatic GE Knitted Cap Computerized Flat Knitting Machine Product Introduction

1. German Precision Quality Benchmark

The Changhua 72-inch Three-System Fully Automatic GE Knitted Cap Computerized Flat Knitting Machine is a flagship product developed jointly with a team of German engineers and manufactured in accordance with German Industry 4.0 standards. This machine features an ultra-wide 72-inch (183 cm) knitting platform and integrates three-system German precision transmission technology to achieve ultra-high control accuracy of ±0.003mm. Equipped with the GE series intelligent control system, its computing speed is 80% higher than conventional machines, with a daily production capacity exceeding 7,000 pieces, setting a new benchmark for knitted cap production equipment worldwide.

2. Seven Key German Technology Advantages

Three-System Precision Collaboration:

Driven by a German Bosch servo system, the three-system synchronization error is ≤0.001mm.

Ultra-Wide Efficient Production:

A 72-inch working width can knit 18 standard hats simultaneously.

Siemens Intelligent Control:

Utilizes a Siemens S7-1500 series PLC with a response speed of 0.1ms.

German Quality Drive:

Equipped with INA precision guides and SKF bearings, the machine boasts a continuous operating life of over 50,000 hours.

Full Material Adaptation from Germany:

Supports a full range of gauges from 2-20G, perfectly processing imported German specialty yarns.

Energy-Saving and Environmentally Friendly Design:

Energy consumption is 55% lower than domestic equipment, and noise levels are kept below 48 decibels.

Intelligent Predictive Maintenance:

Integrated with the German PreMaint system for early warning of faults.

3. Global High-End Application Solutions

This machine is designed for the following high-end scenarios:

Core Supplier for European Luxury Brands: Meeting the stringent craftsmanship requirements of top German and Italian brands

International Sports Technology R&D Center: Developing smart sports caps integrated with German sensor technology

Special Protective Equipment Base: Meeting stringent European safety standards such as EN and DIN

Changhua Technology offers: 

√ 5-year full warranty according to German standards 

√ On-site European engineers 

√ 48-hour global response time 

√ Free lifetime software upgrades

Changhua 72-inch Three-System Fully Automatic GE Knitted Hat Computerized Flat Knitting Machine Application Scenarios

I. Intelligent Manufacturing for International Luxury Brands

Core Equipment for European Haute Couture Workshops:

With a single machine's exceptional daily production capacity of 7,000 hats, it perfectly meets the demanding requirements of luxury brands like Burberry and Moncler for complex jacquard craftsmanship, achieving a precision production system of "Milan Design - German Standards - Global Delivery."

Limited Edition Art Collection Production:

With ±0.003mm German precision, this machine perfectly creates museum-quality art hats blended with 18K gold thread and rare cashmere.

Special Material Processing:

German precision systems can process rare materials such as ultra-fine 0.2mm vicuña wool, keeping the loss rate to less than 0.5%.

II. Cutting-Edge Sports Technology R&D

German Smart Sports Equipment:

Integrating German Bosch sensor technology to develop professional training hats with sports data monitoring capabilities.

Aerospace-Grade Protection R&D:

Meets the European Space Agency (ESA)'s specialized weaving requirements for space helmet lining materials.

Future Materials Lab:

Collaborates with BASF in Germany to develop innovative material applications such as self-healing fibers and temperature-sensitive color-changing yarns.

III. Industry 4.0 Benchmark Factory

German Standard Dark Light Factory:

Achieves unmanned production from raw materials to finished product, certified by the German TÜV.

Digital Twin Quality System:

Utilizes the Siemens Industrial Cloud to achieve full lifecycle data traceability for each hat.

Carbon Neutral Pioneer Project:

Equipment energy consumption meets the German Blue Angel environmental certification, reducing carbon emissions by 12 tons per unit annually.

Three System GE Computerized Hat Flat Knitting Machine Specification

Gauge	7G9G10G12G14G16G
Knitting width	52, 72, 80 Inch
Knitting system	Two system or Three system
Knitting speed	Controlled by servo-motor with 64 sections optional,   Max 1. 5M/SThe serve motor combines precise feedback control system with   high-speed digital motor combines precise feedback control system with   high-speed digital output.
Knitting function	Jacquard, hanging eyes, flipping needles, same mouth   weaving and hanging, same mouth flipping, picking holes, visible and hidden   needles, etc.
Racking	Controlled by servo-motor racking within 2 inches   and with fine adjusting function.
Stitch density	Controlled by stepping motor, 64 section stitch   select-able adjustable scope supported by subdivision technology: 0-500, the   stitch of the knitwear can be accurately controlled.
Hanging Function	Triangle composite design, capable of performing   weaving, lifting, and non wea-ving functions at the same mouth, thereby improving   production efficiency.
Transfer system	Triangle composite design, capable of performing   needle flipping and joining functions at the same mouth, thereby improving   production efficiency.
Take-down system	Infrared alarm, computer programs instruction,   stepper motor control, 64-stagetension selection with an adjustable range   between 0-100.
Color-changing system	2x8 yarn feeders on each side of 4 guide rails,   shift able on any needle position.
Protection system	The machine will automatically alarm if   yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking,   needle breakage, error programming occur, also set up the safety auto-lock   protect device.
Control system	1. LCD industrial display, can display various   parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to   understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and   English, Spanish, Russian etc.
Network function	High speed network can coordinate up to 250   machines; the knitting data can be uploaded downloaded and shared.
Power supply	Single-phase 110/220V/three-phase 380V, adopt   advanced CMOS technology, having memorizing function at power shock stop.
Volume and weight	52inch:2480*800*1700mm (bare pager) 2970*940*1900mm (wooden   case)

Hat Flat Knitting Machine Good Reviews from Customers

GE Computerized Hat Flat Knitting Machine Manufacturer & Supplier

Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.

1. Company Profile and Development History

Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.

2. Core Technology Advantages and Product System

Independent R&D Capability

The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.

Full range of product matrix

Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.

Intelligent Solutions

The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.

3. Market layout and service network

Changhua Technology has built a complete global marketing service system:

• Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong

• Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries

• After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours