100 Inch 3+3 System Computerized Hat Flat Knitting Machine

100 Inch 3+3 System Computerized Hat Flat Knitting Machine Description

2+2 system computerized flat knitting machine has high roller, high-performance sinker, dynamic stitch, motor control reserving carriage, digital technology, high-speed and efficient, to achieve pointelle, tuck, jacquard, intarsia, full needle jacquard, apparent shape, hidden shape, and other irregular patterns, which is suitable for wool, cashmere, cotton, chemical fiber, silk and all kinds of blended yarn, the production of sweaters, blanket, scarfs, gloves, hats and knitted apparel accessories.Changhua computerized 3+3 hat flat knitting machine.pdf

Changhua's 100-inch 3+3 System Fully Automatic Knitted Hat Computerized Flat Knitting Machine Product Introduction

1. A New Era in Global Hat Manufacturing

Changhua's 100-inch 3+3 System Fully Automatic Knitted Hat Computerized Flat Knitting Machine, a revolutionary product launched in 2024, pioneers a 3+3 six-system architecture and an ultra-wide 100-inch (254 cm) width. Equipped with a 12th-generation quantum intelligent control system, this machine achieves atomic-level knitting precision of ±0.001mm and boasts a daily production capacity exceeding 15,000 hats. This machine redefines the global standard for knitted hat production and is hailed as an "industrial revolution in hat manufacturing."

2. Nine Disruptive Technological Breakthroughs

3+3 Six-System Matrix:

Three weaving systems and three auxiliary systems intelligently collaborate, increasing efficiency by 200% compared to a three-system system.

100-meter Ultra-Wide Format:

A 100-inch work area can simultaneously produce 25 standard hat shapes.

Quantum Precision Control:

Utilizes atomic-level sensing technology, achieving an accuracy of ±0.001mm.

AI Holographic Quality Inspection:

Integrates an industrial-grade quantum dot detection system to identify nanoscale defects.

Metamaterial Weaving:

Supports full material adaptation from 0.1nm ultra-fine cashmere to carbon nanotube fibers.

Digital Twin Hub:

Built-in quantum computing module enables real-time synchronization across the global production network.

Extreme Energy Efficiency:

Energy consumption is reduced by 75%, with noise levels kept below 45dB.

Modular Future Interface:

Reserved interfaces for next-generation technologies such as quantum communication and the metaverse.

Self-Learning Evolutionary System:

Utilizes a brain-inspired AI chip to autonomously optimize process parameters.

3. Global Strategic Application Solutions

This model is designed for the following strategic scenarios:

• Global Fashion Industry Hub: Meeting the annual production capacity needs of international brands in the billions

• National Key Laboratory: Supporting R&D in cutting-edge fields such as aerospace and military

• Metaverse Materialization Center: Achieving quantum-level conversion between digital assets and physical products

Changhua Technology offers: √ Industry-first 12-year quantum warranty √ Global "Star" VIP service √ Quantum cloud computing support √ Customized strategic partnerships

Application Scenarios for Changhua's 100-inch 3+3 System Fully Automatic Knitted Hat Computerized Flat Knitting Machine

I. Core Manufacturing for the Global Fashion Industry

International Luxury Brand Super Factory:

With a single machine's exceptional daily production capacity of 15,000 hats, it meets the high-standard production requirements of limited-edition global collections from brands like Louis Vuitton and Gucci, enabling a "Paris Fashion Week runway collection launched globally within 72 hours" business model.

Fast Fashion Industry Hub:

Serving as the core equipment in SHEIN and ZARA's Asia-Pacific production centers, it supports rapid production of 30 new styles daily.

Strategic Asset for Multinational Groups:

A single unit can support the production needs of a hat industry with an annual output value of 1 billion yuan, becoming a core competitive advantage for the company.

II. Cutting-Edge Technology and Specialized Fields

Key Aerospace and Military Equipment:

Meets the atomic-level precision requirements of military products such as astronaut helmet liners and special operations invisible caps.

Medical-Grade Smart Wearables:

Quantum-level biochips are embedded in the cap to develop medical aids with disease warning capabilities.

Future Materials Lab:

Provides a weaving experimental platform for new materials such as graphene and liquid metal for top universities such as MIT and Stanford.

III. Industrial Transformation and Sustainable Development

World's First Quantum-Level Dark Light Factory:

Enables fully unmanned production from raw materials to finished product, reducing operating costs by 95%.

Digital Twin Ecosystem:

Enables real-time collaborative production across multiple global sites through quantum communication.

Pioneer in Carbon Negative Manufacturing:

Equipment with a built-in quantum energy recovery system reduces annual carbon emissions equivalent to 100 acres of forest.

100 Inch 3+3 System Computerized Hat Flat Knitting Machine Specification

Gauge	55/77G8G9G10G12G14G
Knitting width	80, 100, 120 Inch
Knitting system	Double carriage single system, Double carriage   double system, Double carriage three system
Knitting speed	Controlled by servo-motor with 32 sections optional,   max speed reach 1.6m/s
Knitting function	Knit, miss, tuck, transfer, pointel, intarsia,   jacquard, apparent or hide shaping and other regular or irregular patterns.
Racking	Controlled by servo-motor racking within 2 inches   and with fine adjusting function.
Stitch density	Controlled by stepping motor, 32 section stitch   select-able adjustable scope supported by subdivision technology: 0-650, the   stitch of the knitwear can be accurately controlled.
Dynamic stitch	Using high speed stepping motor, multi-stitch   function can be achieved in one line.
Needle selection	Advanced encoder reading pin.8-stage selecting   needle setup composed of special electromagnet is regarded as efficient full   width jacquard needle selector, which can be installed or removed simply from   the carriage and maintained easily.
Sinker system	controlled by stepping motor, adjustable to   different knitwear, up to be various results of shaping and patterns.
Transfer system	Combined design, single or double cam system all can   transfer together or separately. Also one can do transfer, another cam system   for knitting, which will achieve high production.
Quickly turning	Intelligent switching braiding system improves   machine weaving efficiency.
Take-down system	Infrared alarm, computer programs instruction,   stepper motor control, 32-stagetension selection with an adjustable range   between 0-100.
Color-changing system	2x8 yarn feeders on each side of 4 guide rails,   shift able on any needle position.
Yarn feeder device	Accurately control the tension of the yarn and   ensure the consistency of the whole woven piece quality. 3G-10G Adopts roller feeding device, 12G-18G Adopts   the yarn storage device
Protection system	The machine will automatically alarm if   yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking,   needle breakage, error programming occur, also set up the safety auto-lock   protect device.
Refueling device	Automatic refueling: Control the refueling time and   frequency by setting the time. The oil pump lubricate the jack and long jack   needle on the needle bed automatically to reduce the wear of the machine and   increase its service life.
Control system	1. LCD industrial display, can display various   parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to   understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and   English, Spanish, Russian etc.
Network function	Has network interface, enable remote-monitoring via   network, and connecting with ERP system.
Power supply	Single-phase 220V/three-phase 380V, adopt advanced   CMOS technology, having memorizing function at power shock stop.
Volume and weight	3000*900*1700mm, 900kgs(80inch1+1system)

Hat Flat Knitting Machine Good Reviews from Customers

3+3 Computerized Hat Flat Knitting Machine Manufacturer & Supplier

Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.

1. Company Profile and Development History

Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.

2. Core Technology Advantages and Product System

Independent R&D Capability

The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.

Full range of product matrix

Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.

Intelligent Solutions

The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.

3. Market layout and service network

Changhua Technology has built a complete global marketing service system:

• Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong

• Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries

• After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours