Changhua
7G、9G、10G、12G、14G、16G
52, 60, 80,100, 120 Inch
Simple double system
Controlled by servo-motor with 32 sections optional, max speed reach 1.6m/s
Knit, miss, tuck, transfer, pointel, intarsia, jacquard, apparent or hide shaping and other regular or irregular patterns.
Availability: | |
---|---|
Quantity: | |
Product Description
The simple double system flat knitting machine with milling type needle bed. Insert type needle bed (optional). non-waste yarn COMB device (optional). This series adopts digital technology, which can realize the functions of transfer, tuck, hole picking, jacquard, needle narrowing, and other regular pattern knitting functions of the flat knitting machine. The machine can automatically scan the knitting file before starting knitting and automatically select the system suitable for the pattern, thus genuinely realizing the fast rotation of the machine carriage with high speed and high efficiency.Changhua Simple double system hat knitting machine.pdf
The Changhua 52-inch Direct-Double System Fully Automatic Knitted Hat Computerized Flat Knitting Machine is a professional-grade production machine developed specifically for hats. This machine features an optimized 52-inch (132 cm) width design and innovatively incorporates direct-drive dual-system technology, perfectly adapting to the production needs of all types of knitted hats. Equipped with a seventh-generation intelligent hat pattern control system, it supports a database of over 150 standard hat patterns, covering a full range of product categories, from basic styles to complex designs.
The dual systems operate synchronously, increasing production efficiency by 70% compared to a single system and enabling daily production capacity exceeding 2,500 hats.
The AI vision system automatically identifies hat shape features and adjusts knitting parameters in real time.
Utilizing 0.03mm high-precision control, the hat shape curvature error is ensured to within ±0.5mm.
Supports multiple needle gauges from 5-14G, perfectly adapting to functional yarns such as wool and blends.
Energy consumption is reduced by 40%, with noise levels kept below 62 decibels.
This model is designed for the following scenarios:
Professional hat manufacturers: Meeting the needs of large-scale standardized production
Sports brand production: Accurately meeting the technical requirements of various sports hat shapes
Fashion designer studios: Supporting the R&D and prototyping of creative hat shapes
Changhua Technology provides:
√ 3-year warranty for the entire machine
√ Free hat molding training
√ Lifetime remote technical support
√ 24-hour rapid response
Sample Display
Changhua Knitting Machine For Hats
Changhua Knitting Machine For Hats
Changhua Knitting Machine For Hats
Knitted items produced by changhua computer hat knitting machine
Knitted items produced by changhua computer hat knitting machine
Knitted items produced by changhua computer hat knitting machine
With a single machine's outstanding daily production capacity of 2,500 hats, it perfectly meets the quarterly order requirements of brands like Nike and Adidas, supporting a rapid 15-day "order-to-production-to-delivery" turnaround.
Meets the weekly production needs of new hat styles for fast fashion brands like ZARA and H&M, capable of switching between eight different styles per day.
Accurately achieves standardized production of specialized hats such as medical protective hats and firefighter heat-insulating hats.
Develops smart hats with temperature monitoring and UV protection capabilities by incorporating flexible sensors into the hat's knitwear.
Perfectly adapts to high-tech yarns like carbon fiber and phase change materials to create specialized hats for polar exploration and industrial protection.
Supports independent designers in quickly prototyping complex three-dimensional patterns, enabling 24-hour "design-to-sample" completion.
A single machine can replace four traditional flat knitting machines, saving 60% in labor costs.
Networked equipment enables real-time monitoring of production data and full quality traceability.
Optimized algorithms reduce raw material waste by 18%, saving 2.5 tons of yarn annually.
Specification
Gauge | 7G9G10G12G14G16G |
Knitting width | 52, 60, 80,100, 120 Inch |
Knitting system | Simple double system |
Knitting speed | Controlled by servo-motor with 32 sections optional, max speed reach 1.6m/s |
Knitting function | Knit, miss, tuck, transfer, pointel, intarsia, jacquard, apparent or hide shaping and other regular or irregular patterns. |
Racking | Controlled by servo-motor racking within 2 inches and with fine adjusting function. |
Stitch density | Controlled by stepping motor, 32 section stitch select-able adjustable scope supported by subdivision technology: 0-650, the stitch of the knitwear can be accurately controlled. |
Dynamic stitch | Using high speed stepping motor, multi-stitch function can be achieved in one line. |
Needle selection | Advanced encoder reading pin.8-stage selecting needle setup composed of special electromagnet is regarded as efficient full width jacquard needle selector, which can be installed or removed simply from the carriage and maintained easily. |
Transfer system | Not affected by the direction of the carriage, minute knitting. |
Quickly turning | Intelligent switching braiding system improves machine weaving efficiency. |
Take-down system | Infrared alarm, computer programs instruction, stepper motor control, 32-stagetension selection with an adjustable range between 0-100. |
Color-changing system | 2x4 yarn feeders on each side of 4 guide rails, shift able on any needle position. |
Yarn feeder device | Accurately control the tension of the yarn and ensure the consistency of the whole woven piece quality. |
Protection system | The machine will automatically alarm if yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking, needle breakage, error programming occur, also set up the safety auto-lock protect device. |
Refueling device | Automatic refueling: Control the refueling time and frequency by setting the time. The oil pump lubricate the jack and long jack needle on the needle bed automatically to reduce the wear of the machine and increase its service life. |
Control system | 1. LCD industrial display, can display various parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and English, Spanish, Russian etc. |
Network function | Has network interface, enable remote-monitoring via network, and connecting with ERP system. |
Power supply | Single-phase 220V/three-phase 380V, adopt advanced CMOS technology, having memorizing function at power shock stop. |
Non waste yarn Comb device | Non waste yarn Comb device (Optional) |
Volume and weight | 2500*900*1700mm,700kgs(52inch) |
Changhua Factory
Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.
Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.
The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.
Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.
The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.
Changhua Technology has built a complete global marketing service system:
Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong
Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries
After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours