100 Inch Simple Double System Computerized Knitting Machine Description

The simple double system flat knitting machine with milling type needle bed. Insert type needle bed (optional). non-waste yarn COMB device (optional). This series adopts digital technology, which can realize the functions of transfer, tuck, hole picking, jacquard, needle narrowing, and other regular pattern knitting functions of the flat knitting machine. The machine can automatically scan the knitting file before starting knitting and automatically select the system suitable for the pattern, thus genuinely realizing the fast rotation of the machine carriage with high speed and high efficiency.Changhua simple double system knitting machine.pdf

Changhua 100-inch Straight-Twin System Fully Automatic Computerized Flat Knitting Machine Product Introduction

1. Expert in Ultra-Wide Width Efficient Production

The Changhua 100-inch Straight-Twin System Fully Automatic Computerized Flat Knitting Machine features an ultra-wide width of 100 inches (254 cm) and is equipped with innovative direct-drive dual-system technology. Equipped with a 10th-generation intelligent control system, it achieves precise knitting control within ±0.005mm and boasts a daily production capacity of 18,000 pieces, redefining the production efficiency standard for wide-width knitting equipment.

II. Six Core Advantages

Direct-Drive Dual System Collaboration:

60% higher efficiency than traditional dual systems

Ultra-Wide-Width Efficient Production:

Capable of processing 25 pieces of standard knitwear simultaneously

Nano-Level Precision Control:

Linear motor drive ensures ±0.005mm accuracy

Intelligent Process Optimization:

AI algorithm automatically adjusts parameters, achieving a defect rate of <0.3%

Full Material Compatibility:

Supports a full range of needle gauges from 2-20G

Green Intelligent Manufacturing:

Energy consumption reduced by 50%, noise level <50dB

III. Professional Application Solutions

This machine is designed for:

• Large-Scale Production for International Brands

• High-End Knitwear Mass Production

• Functional Textile R&D

Changhua Technology offers:

√ 5-Year Warranty 

√ Global VIP Service 

√ Intelligent Remote Operation and Maintenance 

√ Lifetime System Upgrades

Changhua 100-inch Straight-Twin System Fully Automatic Computerized Flat Knitting Machine Application Scenarios

I. Large-Scale Production for International Brands

Fast Fashion Core Supply Chain:

Single machine boasts a daily production capacity of 18,000 pieces, meeting the quarterly orders exceeding 10 million for brands like ZARA and H&M. ±0.005mm accuracy ensures product consistency.

Luxury Brand Mass Production Base:

Specializing in high-end cashmere products like Max Mara, capable of completing 50,000 pieces of the same specification in a single batch.

Cross-border E-commerce Quick Response:

Supporting rapid product changes of 30 new products per week, adapting to flexible production for "small orders, quick response."

II. Functional Textile Development

Smart Temperature Control Clothing:

Integrating a graphene heating system to develop specialized clothing for extreme cold environments.

Medical and Health Textiles:

Collaborating with Union Hospital to develop smart hospital gowns with vital sign monitoring capabilities.

Military Protective Equipment:

Meeting the needs of military textiles for invisible camouflage, puncture resistance, and other applications.

III. Intelligent Industrial Upgrade

Digital Twin Factory:

Utilizing 5G to enable synchronized process optimization across multiple global sites.

Green Manufacturing Benchmark:

The equipment's energy-saving system reduces carbon emissions by 25 tons annually, achieving LEED Platinum certification.

Traditional Production Line Transformation:

A single machine replaces six traditional production lines, increasing overall efficiency by 220%.

100 Inch Simple Double System Computerized Knitting Machine Specification

Gauge	7G9G10G12G14G16G
Knitting width	52, 60, 80,100, 120 Inch
Knitting system	Simple double system
Knitting speed	Controlled by servo-motor with 32 sections optional,   max speed reach 1.6m/s
Knitting function	Knit, miss, tuck, transfer, pointel, intarsia,   jacquard, apparent or hide shaping and other regular or irregular patterns.
Racking	Controlled by servo-motor racking within 2 inches and with fine adjusting function.
Stitch density	Controlled by stepping motor, 32 section stitch   select-able adjustable scope supported by subdivision technology: 0-650, the   stitch of the knitwear can be accurately controlled.
Dynamic stitch	Using high speed stepping motor, multi-stitch   function can be achieved in one line.
Needle selection	Advanced encoder reading pin.8-stage selecting   needle setup composed of special electromagnet is regarded as efficient full   width jacquard needle selector, which can be installed or removed simply from   the carriage and maintained easily.
Transfer system	Not affected by the direction of the carriage,   minute knitting.
Quickly turning	Intelligent switching braiding system improves   machine weaving efficiency.
Take-down system	Infrared alarm, computer programs instruction,   stepper motor control, 32-stagetension selection with an adjustable range   between 0-100.
Color-changing system	2x4 yarn feeders on each side of 4 guide rails,   shift able on any needle position.
Yarn feeder device	Accurately control the tension of the yarn and   ensure the consistency of the whole woven piece quality.
Protection system	The machine will automatically alarm if   yarn-breaking, knots, floating yarn, rewind, end of knitting, fail of racking,   needle breakage, error programming occur, also set up the safety auto-lock   protect device.
Refueling device	Automatic refueling: Control the refueling time and   frequency by setting the time. The oil pump lubricate the jack and long jack   needle on the needle bed automatically to reduce the wear of the machine and   increase its service life.
Control system	1. LCD industrial display, can display various   parameters, which can be adjustable during operation. 2.USB memory interface, System memory 2G. 3.Free design system is visual and easy to   understand and software upgrade free of charge. 4.Support multi-language operation as Chinese and   English, Spanish, Russian etc.
Network function	Has network interface, enable remote-monitoring via   network, and connecting with ERP system.
Power supply	Single-phase 220V/three-phase 380V, adopt advanced   CMOS technology, having memorizing function at power shock stop.
Non waste yarn Comb device	Non waste yarn Comb device (Optional)
Volume and weight	2500*900*1700mm,700kgs(52inch)

Computerized Flat Knitting Machine Good Reviews from Customers

Simple Double System Computerized Knitting Machine Manufacturer & Supplier

Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.

Company Profile

Changhua Technology is a high-tech enterprise focusing on the research and development, production and sales of computer flat knitting machines (computer knitting flat knitting machines), and is committed to providing intelligent and efficient knitting equipment solutions for the global textile industry. The company has many years of technical accumulation and industry experience, and its products are widely used in sweaters, knitted garments, footwear, household goods and other fields, with customers in China and overseas markets.

Changhua Technology takes technological innovation and quality priority as its core competitiveness, continuously optimizes product performance, and promotes the automation upgrade of the knitting industry. The company has a complete production base, a professional R&D team and a strict quality inspection system to ensure that each equipment has high stability and long life.

Core products and technical advantages

1. Full range of computer flat knitting machine products

Changhua Technology provides computer flat knitting machines of various specifications, including single-system, dual-system and multi-system models, with knitting widths ranging from 36 inches to 72 inches, which can meet different production needs. The main products such as the 52-inch single-system fully automatic sweater flat knitting machine are highly recognized by the market for their high cost performance and stable performance.

2. Intelligent control system

The computerized flat knitting machine control system independently developed by the company supports complex pattern programming, real-time monitoring and remote maintenance, has a friendly operation interface, can adapt to a variety of yarns, and improves production flexibility and efficiency.

3. Energy-saving and efficient design

The servo motor drive and optimized transmission structure are used to reduce energy consumption and noise, meet the environmental protection requirements of modern factories, and at the same time improve the stability of equipment operation and reduce maintenance costs.

Market application and service system

1. Global market layout

Changhua Technology's equipment not only occupies an important share in the domestic market, but is also exported to Southeast Asia, South America, the Middle East and other regions, helping global knitting companies to improve their competitiveness.

2. Industry solutions

For different customers such as garment factories, knitwear processing companies, and custom studios, we provide personalized equipment configuration and process support to help customers achieve efficient production.

3. Complete after-sales service

The company has established a 24-hour response mechanism to provide equipment installation, operation training, technical support and lifelong maintenance to ensure that customers have worry-free production.