100 Inch Three System Collar Knitting Machine

100 Inch Three System Collar Knitting Machine Description

The Collar Knitting Machine is Specially designed for knitting collar and rib; through the extreme requirements in straightness, flatness and precision of machine parts such as bed-base, guide rail, needle-bed, cam-board and cams. We solved these problems that fabric lines grain is not clear, two edges of collar are different and flatness is not enough. We make it possible to produce high-quality plain-knitting collar by using computerized jacquard machine.Changhua collar knitting machine .pdf

Changhua 100-inch Three-System Fully Automatic Collar Weaving Machine (Center Flat Knitting Machine) Product Introduction

1. Industry-Disruptive Technological Breakthrough

The Changhua 100-inch Three-System Fully Automatic Collar Weaving Machine (Center Flat Knitting Machine), launched in 2024, is the world's first specialized ultra-wide collar production machine. It utilizes revolutionary three-system collaborative knitting technology. Equipped with the industry's largest 100-inch (254 cm) ultra-wide knitting platform and a ninth-generation AI intelligent control system, it achieves an ultimate accuracy of ±0.01mm, redefining the standard for collar production. The machine innovatively integrates three functional modules: knitting, forming, and quality inspection, increasing traditional collar production efficiency by 500%.

2. Six Core Competitive Advantages

Three-System Intelligent Collaboration

The main system is responsible for the main weaving process, the auxiliary system focuses on fine processing, and the quality inspection system provides real-time monitoring. Daily collar production exceeds 8,000.

Ultra-Wide Efficient Production

A 100-inch working width can simultaneously produce 12-15 standard collars, meeting the needs of ultra-large-scale production.

AI Visual Quality Inspection

Integrated high-precision industrial cameras enable automatic detection of micron-level defects.

Fully Automatic Intelligent Machine Adjustment

Automatically optimizes process parameters through big data analysis, reducing changeover time to 5 minutes.

Multi-Function Material Adaptation

Supports a full range of needle gauges from 3 to 24G, perfectly handling a full range of yarns from cashmere to carbon fiber.

Green Intelligent Manufacturing Benchmark

Energy consumption is reduced by 65%, and scrap rate is kept below 0.5%.

3. Globally Leading Application Solutions

This model is designed for the following scenarios:

• Global Apparel Giants: Meeting the global supply chain needs of fast fashion brands such as ZARA and UNIQLO.

• National Strategic Project: Supporting the production of functional collars for specialized fields such as military and aerospace.

• Future Lab: Conducting cutting-edge research in 4D smart collars and bio-textiles.

Changhua Technology offers: 

√ Industry-first 8-year extended warranty 

√ Exclusive "Platinum" VIP service 

√ 24/7 global technical support 

√ Lifetime free system upgrades

Changhua Knitting Machine For Collars

Changhua Knitting Machine For Collars

Changhua Knitting Machine For Collars

Knitted items produced by changhua collar knitting machine 

Knitted items produced by changhua collar knitting machine 

Knitted items produced by changhua collar knitting machine 

Changhua's 100-inch Three-System Fully Automatic Collar Knitting Machine Application Scenarios

1. Global Ultra-Large-Scale Production

Core Supply for International Fast Fashion Brands

With a single machine's daily production capacity of 8,000 collar patterns, it perfectly meets the weekly demand for new releases from brands like ZARA and H&M, supporting a 72-hour "design-to-production-to-shelf" turnaround.

Regional Center for a Multinational Apparel Group

Serving as the core equipment for three major production centers in Asia, Europe, and the Americas, it achieves a "single-site production, global supply" strategic layout.

National Strategic Material Production

In emergency situations, it can quickly convert to the production of specialized materials such as medical protective suit collars, with a daily production capacity of 10,000 pieces.

2. High-End Customization and Innovative R&D

Luxury Brand Haute Couture Workshop

Providing complex, artistic collar patterns with 0.01mm precision for brands like Hermès and Chanel, supporting the weaving of rare materials such as 18K gold thread.

Smart Wearable R&D Center

Integrating flexible displays, biosensors, and other electronic components into collars to develop next-generation smart clothing.

Aerospace and Military Applications

Meeting the stringent requirements of specialized collar designs, such as stealth fighter pilot uniforms and space suits.

3. Future Factories and Sustainable Development

Dark Factory Demonstration Project

Achieve unmanned production from raw materials to finished product, reducing human intervention to 1%.

Digital Twin System

Enables global multi-site collaboration through virtual mapping, allowing process parameters to be shared in the cloud.

Circular Economy Practice

Innovative waste recycling system automatically sorts and recycles production waste, achieving a 99.5% material utilization rate.

100 Inch Three System Collar Knitting Machine Specification

Collar Knitting Machine Good Reviews from Customers

Three System Collar Knitting Machine Manufacturer & Supplier

Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.

1. Company Profile and Development History

Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.

2. Core Technology Advantages and Product System

Independent R&D Capability

The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.

Full range of product matrix

Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.

Intelligent Solutions

The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.

3. Market layout and service network

Changhua Technology has built a complete global marketing service system:

• Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong

• Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries

• After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours