60 Inch Single System Hat Flat Knitting Machine

60 Inch Single System Hat Flat Knitting Machine Description

The single-system flat knitting machine with milling-type needle bed. insert type needle bed(optional). Non-waste yarn COMB device(optional). This series adopts digital technology, which can realize the functions of the transfer truck, hole picking, jacquard, needle narrowing, and other regular pattern knitting functions of the flat knitting machine. This series can weave basic knitting patterns(full needle, single side, etc..), multi-color irregular jacquard, and twisted weft knitting. This series is suitable for knitting sweaters, blankets, scarfs, hats, and clothing accessories.Changhua Single System Hat knitting machine.pdf

Changhua 60-inch Single-System Fully Automatic Knitted Hat Computerized Flat Knitting Machine Product Introduction

1. An Innovator in Professional Knitted Hat Production

The Changhua 60-inch Single-System Fully Automatic Knitted Hat Computerized Flat Knitting Machine, launched in 2023, is a professional-grade hat production machine. Featuring an optimized 60-inch (152 cm) width and high-precision single-system knitting technology, this machine is designed specifically for medium- to large-scale hat manufacturers. Equipped with the eighth-generation intelligent hat shape control system, it supports over 200 standard hat shape presets, covering a full range of product categories from basic to complex designs, redefining the standard for knitted hat production efficiency.

2. Six Core Competitive Advantages

Ultra-Wide Efficient Production

A 60-inch working width can produce 6-8 standard hats simultaneously, with a daily production capacity exceeding 3,000 hats.

Intelligent Single System Optimization

The next-generation single system architecture improves operating efficiency by 50% compared to traditional models.

Precision Forming Control

A 0.02mm high-precision sensor ensures hat curvature error within ±0.3mm.

Versatile Adaptability

Supports multiple needle gauges from 5 to 16G, perfectly adapting to wool, cotton, linen, and functional fibers.

AI Intelligent Detection

An integrated visual recognition system enables automated detection of micron-level defects.

Energy-Saving and Environmentally Friendly Design

Energy consumption is reduced by 45%, and noise levels are kept below 60 decibels.

3. Professional Applications and Value-Added Services

This model is designed for the following professional scenarios:

• Large-Scale Headwear Production: Meets the production needs of top-tier companies with annual production volumes exceeding one million.

• Sports Brand Support: Accurately achieves standardized production of various sports hat styles.

• Fashion Creative Workshop: Supports designers in creating unique hat shapes

Changhua Technology offers: √ 4-year warranty on all hats √ Free hat shaping training √ Lifetime remote technical support √ 48-hour rapid response

Changhua Knitting Machine For Hats

Changhua Knitting Machine For Hats

Changhua Knitting Machine For Hats

Knitted items produced by changhua hat knitting machine

Knitted items produced by changhua hat knitting machine

Knitted items produced by changhua hat knitting machine

Changhua 60-inch Single-System Fully Automatic Knitted Hat Computerized Flat Knitting Machine Application Scenarios

I. Large-Scale Intelligent Manufacturing

Strategic Supply for Sports Brands

With a single machine's powerful daily production capacity of 3,000 hats, it perfectly meets the quarterly million-order demand of international brands like Nike and Adidas, supporting a rapid 14-day "order-production-logistics" turnover system.

Fast Fashion Accessories Hub

Serving as the regional core production facility for fast fashion brands like ZARA and H&M, it enables rapid production of 15 new products per week.

Occupational Protective Equipment Base

Precisely meets the standardized mass production needs of specialized equipment such as medical protective caps and firefighting heat-insulating caps, achieving a 99.8% product qualification rate.

II. High-End Customization and Innovative R&D

Luxury Brand Workshop

Produces sophisticated cap patterns with complex jacquard patterns and 3D relief for brands like Gucci and Prada.

Smart Wearable Lab

Integrating intelligent modules such as flexible circuits and temperature sensors into hat weaving to develop smart hats with health monitoring capabilities.

New Material Application

Specializing in high-tech yarns such as carbon fiber and phase change materials, expanding applications in specialized fields such as polar exploration and industrial protection.

III. Industrial Upgrading and Digital Transformation

Smart Transformation of Traditional Factories

A single piece of equipment can replace five traditional flat knitting machines, saving 65% labor costs and increasing factory utilization by 40%.

Digital Production Management

Utilizing the Industrial Internet of Things (IIoT), real-time monitoring of production data is achieved, establishing a full-process quality traceability system.

Green Manufacturing Benchmark

Optimizing production algorithms reduces raw material loss by 20%, saving over three tons of yarn annually and meeting international environmental standards.

60 Inch Single System Hat Flat Knitting Machine Specification

Hat Flat Knitting Machine Good Reviews from Customers

Single System Hat Flat Knitting Machine Manufacturer & Supplier

Changshu Changhua Smart Manufacturing Technology Co., Ltd. is located in Changshu, Jiangsu, the birthplace of the clothing industry. It is a professional large-scale knitting garment machinery manufacturer, which has been developing for more than 20 years, with independent research and creation.

1. Company Profile and Development History

Changhua was established in 2005 and is a national high-tech enterprise focusing on the research and development and manufacturing of computer flat knitting machines. After nearly 20 years of innovation and development, the company has grown into a leading brand in the domestic computer flat knitting machine industry, and its products are exported to more than 30 countries and regions around the world. The company is headquartered in Shaoxing, Zhejiang, a major textile industry town in China. It has a modern production base covering an area of 50,000 square meters and an annual production capacity of more than 3,000 computer flat knitting machines of various types.

2. Core Technology Advantages and Product System

Independent R&D Capability

The company has a provincial enterprise technology center and has more than 80 patented technologies, including 15 invention patents. The core team consists of more than 20 senior engineers with deep accumulation in mechanical design, electronic control systems and other fields.

Full range of product matrix

Covering single-system, dual-system and multi-system computer flat knitting machines, the weaving width ranges from 36 inches to 72 inches, which can meet the diverse needs of the entry-level to high-end markets.

Intelligent Solutions

The latest i-Knit intelligent production system has realized advanced functions such as equipment networking, remote monitoring, and intelligent scheduling, helping customers build digital factories.

3. Market layout and service network

Changhua Technology has built a complete global marketing service system:

• Domestic market: 10 offices have been set up in textile industry clusters such as Guangdong, Jiangsu, and Shandong

• Overseas market: localized service teams have been established in Vietnam, Bangladesh, Turkey and other countries

• After-sales guarantee: 7×24-hour technical support is provided, and on-site service is promised to arrive at major domestic industrial areas within 48 hours